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Cutter Carbide

Method of using mould processing cutting tools

Recently, through high-efficiency feed processing to achieve high-profile. Our company also meets market demand, launch of high feed sks series. From rough timber to cutting hardened steel and other hard materials, this product can be used for high-efficiency roughing. Newly developed replaceable
carbide
cutter + arbor (super tough bar) series is the tool to get the praise.

When processing tool overhang length increased, the knife had to understand the occurrence of
titanium
vibration to reduce cutting conditions. In addition the blade is not only due to insufficient wear chipping and the vibration of the tool body will greatly reduce the edge of the anti-chipping. Especially in the absence of automated processing tool easily result in death crash and other major accidents.

Here, we introduce the corrective action about our company's new high-feed cutter body composition Shinkansen series.

Handle ultra-tough carbide rod series

1. Cutting

Blades long body overhang elongation, the vibration will occur, affecting the cutting conditions, especially the cutting speed can not lead to progress.

For example, sks-2020-130-s20 (diameter 20mm steel knife body), hanging length 190mm (l/d = 9.5), when processing s55c recommended cutting parameters: cutting depth of 0.3mm, cutting speed v = 80m/min , feed per tooth f = 0.6mm / blade, feed rate f = 1500mm/min. However, the carbide shank (super strong pole) msn-m10-140-s20 and high feed Shinkansen line with the interchangeable heads msh-2020-m10 used in combination, can achieve 1.9 times the cutting speed v = 150m/min, feed per tooth of 1.7 times of the original f = 1.0mm / blade, feed rate tripled f = 4800mm/min, and the vibration does not occur during processing, cutting smoothly.

In addition, when processing
materials
is s55c (201hb), using the blade type wdmw050316ztr of jc5040 material for processing. Cutting parameters: spindle speed n = 2390min-1, cutting speed v = 150m/min, feed per tooth f = 1.0mm / blade, feed rate f = 4800mm/min, axial depth of cut ar = 0.3mm, radial cut wide ad = 12mm. Use hair drier cooling for the comparison of usage life.

Blades under the conditions of high speed and high feed body, as much vibration, blades produce chipping, cutting to 25m long that can not be used. The "super-tough shot" series of processing under the same conditions to 525m (cutting time 109 minutes) also did not produce chipping phenomenon, received 21 times more lifetime.

When hanging a long step, the use of "super tough shot" series, is not only able to greatly speed progress in the high feed machining efficiency and tool life is also largely improved.

2. Processing cases

The examples of using ¢ 32mmsks replaceable carbide
cutter
+ arbor (super strong rod) die casting process (heat-resistant tool steel), to improve processing efficiency and lifetime.

100mm long of the machine hanging clip-round blade cutter axial depth of cut ar = 1mm, feed rate f=2800mm/min, cutting amount of q=70cc/min, lifetime expectancy is 45 to 60 minutes. Carbide shank (super tough shots) compared to processing conditions can improve to ar=0.7mm, f=7000mm/min, q=122.5cc/min, processing efficiency progress by 1.75 times, life up to 190 minutes, progressed more than 3 times.

Find Cutter Carbide On eBay Below:

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Nattco Carbide Tip 3 Way Scoring Cutter SC 6310
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10pcs 1 8inch Tungsten Carbide Cutter Rotary Burr Set Cnc Engraving
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65 mm HSS Forstner Woodworking Boring Wood Hole Saw Cutter Drill Bit CARBIDE TIP
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Champion CM97 3 4x18x23 Proline Spline Carbide 2 Cutter Hammer Bit 3 4x18x23
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2 1 4 Carbide Tipped Deep Hole Cutters by MK MORSE CTD read DETAILS
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POWERS SDS MAX TRI CUTTER HEAD HAMMER BIT P N 8829 7 8 X 13 CARBIDE BIT
POWERS SDS MAX TRI CUTTER HEAD HAMMER BIT P N 8829 7 8 X 13 CARBIDE BIT
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Relton RB 16 Carbide Tipped Rotary Rebar Cutter 1 Dia 12 OAL 88971
Relton RB 16 Carbide Tipped Rotary Rebar Cutter 1 Dia 12 OAL 88971
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Bosch HC4041 7 8 x 16 x 21 4 cutter Carbide Tipped Masonry Bit
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Greenlee 645 1 1 Quick Change Stainless Steel Carbide Tipped Hole Cutter
Greenlee 645 1 1 Quick Change Stainless Steel Carbide Tipped Hole Cutter
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Lot of 2 Milwaukee 48 20 7431 1 4 x 6 2 Cutter SDS Carbide Hammer Drill Bit
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Solid carbide ball nose cutter
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SASE SC10E Von Arx VA25 Scarifier 6pt Tungsten Carbide Drum Cutters Complete
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Greenlee 645 1 1 2 1 1 2 Quick Change Stainless Steel Carbide Tip Hole Cutter
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Lenox Hole Saw Wood Cutter 4 5 16 Dia Single Carbide Tooth 2 Depth 25469 NOS
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SDS MAX Rotary Hammer Drill Core Cutter Carbide Tipped Integral Shank Tool Bit
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Masonry Bit 3 4 x 24 SDS Plus Carbide Tipped 2 Cutter Made in USA
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12 Tile Cutter Cortador Professional Model B Tungsten Carbide Cutter Wheel
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CARBIDE TIPPED VALVE SEAT CUTTER 1 45 DEGREE 5 BLADES
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Bosch HC4060 1 1 8 x 8 x 13 Carbide Tipped 4 cutter Masonry Bit
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1 Hilti 3008900 Carbide Rebar Cutters 1 3 8
1 Hilti 3008900 Carbide Rebar Cutters 1 3 8
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RELTON 1 X 4 REBAR CUTTER ROTARY CARBIDE TIP PART  RB 16HO NEW
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NEW MILWAUKEE LHS 48 20 5070 1 1 8 X 17 X 18 4 CUTTER CARBIDE BIT
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CNC Quality HM Cut Pin 0 1 8in Shaft 0 1 8In Carbide Cutter NEW
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70 mm HSS Forstner Woodworking Boring Wood Hole Saw Cutter Drill Bit CARBIDE TIP
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40T Carbide Blade For Brush Cutter Strimmer Accs 254mm Bore 255mm Diameter 10
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Slick Plane PLUS Carbide Cutter PLUS Carbide Cutter Woodstock W1100 New
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POWERS FASTENERS 8810 Lot of 2 5 8 X 21 4 X CUTTER SDS MAX CARBIDE DRILL BITS
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Relton Rebar Cutter Carbide Tipped 5 8 X 12
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Champion Cutting Tools CT7 1 11 16 Carbide Tipped Hole Cutter 1Cut Depth New
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Greenlee 645 7 8 7 8 Quick Change Stainless Steel Carbide Tipped Hole Cutter
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Wiha 32718 Wide Oval Head Carbide Cutting Edges Bevel ESD Precision Cutters
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Bosch RC2104 5 8 SDS Plus Rebar Cutter Bit Carbide 6F 0375 SD 5 LOC 12 OAL
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Rock River 0259417 3 4x10x12 2 Cutter SDS Plus Carbide Rotary Hammer Bit
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40 Tooth 254mm Bore Diameter 255mm Carbide Blade Fits Brush Cutter Strimmer New
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Hand Held Tile Cutter Uses A Replaceable Tungsten Carbide Wheel 2PK
Hand Held Tile Cutter Uses A Replaceable Tungsten Carbide Wheel 2PK
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