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Sears Craftsman

How to Repair Sears Portable Tool Batteries

Craftsman and Diehard portable tool batteries are the two main names distributed by Sears. Newer portable tool batteries often contain lithium ion cells instead of nickel-based cells; while this type of cell produces more power and weighs less than nickel cells, it's not recommended for service or repairs done on a do-it-yourself basis. Lithium cells are volatile and must be charged in a certain way; every portable tool battery pack has power surge stabilizers fitted to ensure correct charging. However, you still find many nickel-based Sears portable
Panasoni EY6432 tool batteries
around, so if you have one and it's not operating correctly, try repairing it yourself.

Put your Sears portable tool battery on charge. Remove it from the charger once it's fully charged. Leave the
Panasonic EY9136 battery
for 12 hours or more. This allows bad cells in the battery to discharge so you can find out which cells you need to replace to repair the battery.

Remove the Sears portable
AEG BBM 18 STX tool battery
cover. There are six or eight Phillips screws holding the cover in place, so use a Phillips screwdriver to remove them and then lift off the cover from the main battery compartment. You can now get to the cells to test the voltage of each cell.

Use a multimeter and set it to measure volts. Place the metal tips on the ends of the two wires from the meter onto a battery cell. The metal tip on the end of the red wire touches the positive cell terminal and the metal tip on the end of the black wire touches the negative cell terminal. The raised round knob on top of the cell is positive and the flat plate on the base of the cell is negative.

Read the voltmeter. A good battery cell measures 1.2 volts. If the reading is below 1.1 volts, consider the cell bad and replace it. Put a mark on the cell using a pen so you can identify it. Test each cell, systematically marking bad cells.

Remove bad cells from the Sears portable link=http://www.battery-company.com.au/power-tool-battery-model.php/bosch_2+607+335+031_6_285.htm]Bosch 2 607 335 031 battery pack. If the cells are clipped in place, simply pry each cell out using a screwdriver. If they're wired in place using metal tabs, you need to use a soldering iron.

Heat the soldering iron, then place the tip on the cell's metal tab. Remove the soldering iron immediately after the solder melts and quickly lift the wired metal tab off the cell using a pair of long-nosed pliers. Repeat the process to remove all the bad cells. Turn off the soldering iron.

Purchase as many new cells as necessary from an electrical or hobby store. They are inexpensive and widely available. Take a bad cell to the store so you get an exact replacement.

Put the replacement cells into the
Makita 9120 battery
compartment. Push them into place using your fingers so they connect on the terminals, if the cells clip in place. If the cells are wired then heat a soldering iron.

Put a cell into position and place the metal tab onto the terminal. Place the end of the soldering iron onto the metal tab and then introduce a small amount of solder. Let it melt then remove the soldering iron and allow the connection to cool. Repeat the process on each cell terminal. Turn off the soldering iron.

Replace the
Ryobi 1311166 tool battery
cover on the battery compartment. Fix it in place using the Phillips screws and a screwdriver.

Charge your battery for half an hour. This equalizes the charge in the Sears portable tool battery pack. Use your repaired battery pack as usual.

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Paint Spray Gun Sears Craftsman Vintage Heavy Duty Model 9 15535
Paint Spray Gun Sears Craftsman Vintage Heavy Duty Model 9 15535
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Sears Craftsman Drawer Divider organizer for 27 tool chest 24 compartment
Sears Craftsman Drawer Divider organizer for 27 tool chest 24 compartment
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Sears Craftsman Drawer Divider Organizer for 27 tool chest 6 compartment
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Sears Craftsman Drawer Divider for 27 tool chest 11 compartment
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SEARS CRAFTSMAN DUAL MOTION SANDER 1 2 SHEET CORDED 31511631
SEARS CRAFTSMAN DUAL MOTION SANDER 1 2 SHEET CORDED 31511631
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Sears Craftsman Met Bone Wrench
Sears Craftsman Met Bone Wrench
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VINTAGE SEARS CRAFTSMAN 1 2in DRIVE TORQUE WRENCH 44641
VINTAGE SEARS CRAFTSMAN 1 2in DRIVE TORQUE WRENCH 44641
$23.00
SEARS CRAFTSMAN BEAM STYLE FOOT POUND 1 2 TORQUE WRENCH 0 145 FT LB MADE USA
SEARS CRAFTSMAN BEAM STYLE FOOT POUND 1 2 TORQUE WRENCH 0 145 FT LB MADE USA
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SEARS CRAFTSMAN 3 8 DRIVE INCH POUND TORQUE WRENCH BEAM STYLE 0 600 IN LB
SEARS CRAFTSMAN 3 8 DRIVE INCH POUND TORQUE WRENCH BEAM STYLE 0 600 IN LB
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Sears Craftsman Industrial 3 8 Corded Drill
Sears Craftsman Industrial 3 8 Corded Drill
$79.00
Sears Craftsman Modular Tool System Model 14610 NOS
Sears Craftsman Modular Tool System Model 14610 NOS
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Sears Craftsman Met Bone Wrench 14278 z
Sears Craftsman Met Bone Wrench 14278 z
$14.99
Sears Craftsman Drill Press Model  335 25921 used vintage DRILL Z01
Sears Craftsman Drill Press Model 335 25921 used vintage DRILL Z01
$60.99
Sears Craftsman Kromedge Chisel Tooth Combination Saw Blade 7 32669
Sears Craftsman Kromedge Chisel Tooth Combination Saw Blade 7 32669
$9.99
Vintage SEARS CRAFTSMAN 88136301 Miter Box Woodworking tool No Saw
Vintage SEARS CRAFTSMAN 88136301 Miter Box Woodworking tool No Saw
$29.95
Sears Craftsman Kromedge Chisel Tooth Combination Saw Blade 7 1 2 32665
Sears Craftsman Kromedge Chisel Tooth Combination Saw Blade 7 1 2 32665
$25.00
Craftsman Sears 1 Hp Router Model 31517461 w Case  Assorted Router Bits
Craftsman Sears 1 Hp Router Model 31517461 w Case Assorted Router Bits
$59.99
Sears Craftsman Power Tool KNow How Power Router 1977
Sears Craftsman Power Tool KNow How Power Router 1977
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Sears Craftsman 9 in 1 Folding Drywall Knife With Pouch
Sears Craftsman 9 in 1 Folding Drywall Knife With Pouch
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SEARS CRAFTSMAN CIRCULAR SAW BLADE 10 IN 28 TEETH KROMEDGE CHISEL TOOTH 932668
SEARS CRAFTSMAN CIRCULAR SAW BLADE 10 IN 28 TEETH KROMEDGE CHISEL TOOTH 932668
$13.99
Sears Craftsman Drill Press Model  335 25926 used vintage WITH 1 2 DRILL
Sears Craftsman Drill Press Model 335 25926 used vintage WITH 1 2 DRILL
$55.99
SEARS CRAFTSMAN CIRCULAR SAW BLADE 10 IN 28 TEETH KROMEDGE CHISEL TOOTH 32668
SEARS CRAFTSMAN CIRCULAR SAW BLADE 10 IN 28 TEETH KROMEDGE CHISEL TOOTH 32668
$13.99
Sears Craftsman Circular Saw Blade 10 Carbide Tipped 40 Tooth 5 8 Arbor 32450
Sears Craftsman Circular Saw Blade 10 Carbide Tipped 40 Tooth 5 8 Arbor 32450
$24.95
Sears Craftsman 75618894 COMMERCIAL Heavy Duty High Speed Air Hammer
Sears Craftsman 75618894 COMMERCIAL Heavy Duty High Speed Air Hammer
$49.95
New Sears Craftsman 12 inch in Hack Sawheavy dutyconvertiblestorage blades
New Sears Craftsman 12 inch in Hack Sawheavy dutyconvertiblestorage blades
$23.99
SEARS ROEBUCK CRAFTSMAN 10 TABLE SAW 113298142 PZB
SEARS ROEBUCK CRAFTSMAN 10 TABLE SAW 113298142 PZB
$199.96
Sears Craftsman 75618894 Heavy Duty High Speed Air Hammer
Sears Craftsman 75618894 Heavy Duty High Speed Air Hammer
$34.00
6 CIRCULAR SAW BLADES 7 1 4 75 DIA 5 8 ARBOR NO BOX SEARS CRAFTSMAN KROMEDGE
6 CIRCULAR SAW BLADES 7 1 4 75 DIA 5 8 ARBOR NO BOX SEARS CRAFTSMAN KROMEDGE
$26.99
Sears Craftsman Power Hammer with box of nails
Sears Craftsman Power Hammer with box of nails
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New 4 Saw Blade Sears Craftsman Kromedge Ply Tooth 9 32441 Made In USA
New 4 Saw Blade Sears Craftsman Kromedge Ply Tooth 9 32441 Made In USA
$16.99
SEARS CRAFTSMAN Revolving Turret DOWELING JIG 4186  DOWEL CENTERS 4184 In Box
SEARS CRAFTSMAN Revolving Turret DOWELING JIG 4186 DOWEL CENTERS 4184 In Box
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VTG Sears Roebuck  Co Craftsman Reversible 3 8 Air Drive Pneumatic Drill
VTG Sears Roebuck Co Craftsman Reversible 3 8 Air Drive Pneumatic Drill
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Sears Craftsman 9 44642 Beam Style Torque Wrench 1 2 Drive 150ftlbs 200Nm
Sears Craftsman 9 44642 Beam Style Torque Wrench 1 2 Drive 150ftlbs 200Nm
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Sears Craftsman Air Compressor Spray Cup Gun 283155400 Metal
Sears Craftsman Air Compressor Spray Cup Gun 283155400 Metal
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Sears Craftsman 1 2 Inch Router with table
Sears Craftsman 1 2 Inch Router with table
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2qty SEARS Sabre Saw Blades Specialty Cutting 9 2877 NOS High Carbon Steel USA
2qty SEARS Sabre Saw Blades Specialty Cutting 9 2877 NOS High Carbon Steel USA
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Sears Craftsman 1 2 drive socket wrench
Sears Craftsman 1 2 drive socket wrench
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Vintage Sears Craftsman Kromedge Ply tooth No 9 Saw Blade for 5 8 Arbor Saws
Vintage Sears Craftsman Kromedge Ply tooth No 9 Saw Blade for 5 8 Arbor Saws
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Sears Roebuck 1947 Catalog Maytag Gas Engine Motor Craftsman Book Store
Sears Roebuck 1947 Catalog Maytag Gas Engine Motor Craftsman Book Store
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Sears Roebuck 1947 Catalog Maytag Gas Engine Motor Craftsman Book Store 2
Sears Roebuck 1947 Catalog Maytag Gas Engine Motor Craftsman Book Store 2
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